Principles for Reliability Engineering

Day 1

Become a Certified Reliability Engineer- The Principle of Reliability Engineering Course will help to form a foundation for your study.

The Principle of Reliability Engineering
• Reliability Engineering- Goals and its importance.
• Reliability Vs Quality & Safety
• Overview of Tools
• Reliability Models

Day 2

Introduction to Failures- Faults- Functions
• Metallurgical Failure Analysis
• Introduction to Condition Monitoring
• Predictive Maintenance
• Techniques of Condition Monitoring
• Machinery Diagnosis & Failure Analysis
• Determining when to prevent failure and when to allow failure to occur.

Day 3

Understanding RCM and the essential RCM Tools.
Developing a RCM Strategy that Increases Reliability of Assets and Improves Maintenance Processes
• Determining critical equipment and selecting the ones for RCM
• Calculating risks of failure to study the probability and severity of impact.
• Analyzing failure effects and accordingly deciding on the next action point
• Effective integration of RCM with equipment to ensure tangible results: Improving reliability and maintenance outcomes.
• Converting RCM into continuous maintenance improvement

Day 4

Benchmarking Maintenance Optimization Process to Overcome Gaps in your Maintenance Programmes.

• Operations Vs Maintenance: Aligning Operational Requirements with Maintenance Capabilities
• Managing high expectations and targets set by operations and supported by CRE techniques.
• The ultimate debate: Maintaining balance between equipment shutdown and continuing operations.
• Structuring innovative approaches to maximize equipment availability with effective CRE engineers.

Day 5

Applying R.E Methods to Ensure that Maintenance Strategy Contributes to the company’s Profit Margins

• Maintenance value: Adding business units in the organization.
• Ensuring maintenance contributes to revenue and profit generation by applying effective R.E.
• Allowing the flow of information between operations and maintenance to help decide on maintenance intervention.
• Outsource Maintenance Vs In-house maintenance, what works best for your organization.