Commissioning and Start Up Training

Day 1
Operational Readiness
• What is Operational Readiness?
• Documentation
• Data Management System
• Site Operating Personnel and Site Support
• Transportation and Accommodation
• Maintenance Contracts and IT Operational Support
• Alarm Grouping
• Operating Process and Procedures
• Control Center Operators
• Training
• Regulatory and Other Compliance
• Data Systems
• Equipment Asset Management (EAM) Implementation
• Equipment or Materials
• Special Tools and Equipment
• Commissioning
• Type A/B Deficiency Process
• Trial Period

Day 2
The Commissioning Process: A Step-by-Step Guide
• Step 1 – Planning
• Step 2 – Factory Acceptance Testing
• Step 3 – Mechanical Completion
• Step 4 – Electrical Completion
• Step 5 – Process/System Startup
• Step 6 – Performance Verification
• Step 7 – Operational Readiness
• Project Completion

Day 3
Pre-commissioning of Electrical Systems
• Vendor Site Acceptance Testing (SAT)
• Grounding and Bonding Check
• Cold Loop Checks and Megger Checks
• Pre-Energization Checks
• Hot Loop Checks
• AC Phase Checks
• Transformer Checks
• Protection Relay Testing
• Interlock Verification
• Motor Tests
• AC and DC Hi-Pot Tests
• Battery Discharge Tests
• Balance of Plants Systems or Building Commissioning
The Correct Way to Commission Automation Systems
• Terms in Automation Systems
• Factory Acceptance/Testing at the Site
• The Role of the Commissioning Team
• Startup
• Operational Readiness

Day 4
Project Management of Surface Facilities
• Basic Terms
• Project Execution
• Project Initiation
• Choosing a Project Team
• Selecting an Engineering Company
• AFE and Initial Cost Estimate
• Partners’ Approval
• Procurement
• Monitoring and Reporting Progress and Cost
• Managing Personnel
• Managing Change (MOC)
• Commissioning and Startup
• Project Closeout

Day 5
Safety During Commissioning
• Roles and Responsibilities
• Safety Terminology and Processes
• PSSR- Pre-Startup Safety Review
• Pre-Startup Walkthrough
• Hazard Identification
• Incident Reporting and Investigation